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Model 353637E (Automatic, Gantry, Large Area, Wedge & Ball Bonders):
Model 353637E – Three-Way Convertibility, 45° Wire Feed, 90° Wire and Ribbon Feed, or Ball Bonder
Model 3536E – Two-Way Convertibility, 45° Wire Feed, or 90° Wire and Ribbon Feed
Model 3700E – Single Ball or Ball-Wedge Bonder
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Model 353637E is a gantry with overhead ways and a moving bond head that brings the bonding function to the work and leaves the material handling process flow under customer control. The program runs under Windows XP Professional and is executed by a Pentium 4 processor housed in an Industrial CPU enclosure. Pattern Recognition is accomplished by Matrox components. The User Interface is displayed on a large LCD color display, and consists of many screen forms for user interaction. It allows to locate and bond automatically fine wire connections arrayed over a large, stationary work piece. There is no limit to the size of the work as this machine is entirely above the bond plane. The area traversed for bonding is five and three-eighths by nine and one-half inches; and successive areas could be presented.
The wedge-wedge bonding method accepts aluminum wire, or gold wire with work piece heat. The primary wire feed method through angled clamps can be converted by exchange of clamp assemblies to vertical-feed wedge bonding for deep-walled work packages. This machine is intended to bond groups of parallel wires on work pieces pre-aligned for front-to-back bonding, or can also bond at any wire angles. Quality expectation is high with missing wire detection that functions without work contact, and with on-screen presentation of bond progress via a second, side-view camera.
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SPECIFICATIONS:
CONTROL LOGIC: Intel Pentium IV CPU
OPERATING SYSTEM: Microsoft Windows® XP Professional
MEMORY: 512 MB RAM
DATA ENTRY: Microsoft mouse or key board
DEVICE STORAGE: 40 GB (or greater) hard disk storage
DEVICE STORAGE BACK-UP: USB drive, Hard disk, or Floppy disk
PATTERN RECOGNITION SYSTEM: Matrox
MONITOR: Flat screen 15 inch high resolution, color
DISPLAY: Auto focus vertical camera and diagonal view camera
TOOL TRAVEL: 9.5 inches (X) by 6.0 inches (Y)
Z ENCODER RESOLUTION: 0.1 mil
Z TOOL RANGE: 0.500 inch
X-Y RESOLUTION: 0.1 mil
MICROSCOPE: Olympus SZ3060E
TRANSDUCER: ½ wave, 63 KHz (nominal) - (110KHz Available)
ESD PROTECTION: Protection against Electrostatic Discharge
ILLUMINATOR: Twin Bulb shadowless
ULTRASONICS: Built-in, 8 bit, 4 watts
ROTATIONAL RESOLUTION: 0.125º
WIRE RANGE: 0.7 mil to 2.0 mils, 1x10 mil gold ribbon (3600E)
TAIL AND PULL STROKES: Programmable
BOND FORCE: Programmable
FORCE RANGE: Programmable, 10 grams to 175 grams
CONVENTIONAL TOOL LENGTH: 0.750 inch
DEEP ACCESS TOOL LENGTH: 0.750 inch
RADIANT TOOL HEAT: Built-in
AUTOMATIC WIRE DESPOOLER: based on K~1100 design
TEMPERATURE CONTROLLER: West·Bond Model K1200D (optional)
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